Corrugated worm wheel is used for manufacturer made in China – replacement parts – in Helsinki Finland Box Die-Cutting Machine with Stripping Unit with top quality

Corrugated  worm wheel is used for  manufacturer  made in China - replacement parts -  in Helsinki Finland  Box Die-Cutting Machine with Stripping Unit with top quality

We – EPG Team the biggest worm gearbox, couplings and gears factory in China with 5 distinct branches. For a lot more particulars: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /

MY  EPA

  • Specs:
Model Device MY1two00EPA MY1300EPA MY1500EPA
Max. Paper Dimensions mm 1200*780 1300*960 1500*1100
Min. Paper Dimensions mm 350*350 400*410 five hundred*410
Max. Die-chopping Dimension mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Wor ept Pressure T 300 300 three hundred
Max. Paper Thickness mm 1-7 one-seven one-seven
Die-reducing Precision mm ±0.five ±0.five ±0.5
Overall Power KW 22.5 22.5 26.five
Whole Fat kg 14500 16000 19000
Total Dimension mm 8000*4000*2350 9100*4250*2345 9600*4700*2400

 
 
. Features of the device:
Main Characteristics:

  • The Bobst variety minimize framework can make the chopping platform movement like a scissor, it will realize a total and less difficult lower.
  • Primary worm gear uses alloy copper materials, soon after the seasoned operator’s manual scraping remedy and rigorous regular tests, it can assures the driving elements ten a long time daily life.
  • The main chains undertake imported British Renold brand name, the variances of 10 chains are much less than .2mm.
  • The join among gear box and driving shaft adopts sleeve and pin construction ensuring a robust relationship.
    • Speed:  

The device adopts frequency controller to accomplish stepless velocity acceleration which can achieve to 4500 instances per hour. Throughout real generation, it can normally operate at 3800 to 4000 occasions for each hour according to the quality of the board. If the high quality of the paper is excellent, a excellent operator even can run the device at 4200 instances per hours with no sensation also hard.

  • Safety:

As it is proven in the picture of the device, the equipment adopts rear element paper feeding method which keeps the operator away from the die-reducing component. The mounting and adjustment of the die plate is also done outside the house of the die-slicing component with sensors and detectors at die-reducing portion to ensure that the machine can not be started when the die-cutting plate is at adjustment status.
Aside from the sensors at die-cutting part, there are sensor or approach switches at window part to make the entire machine at monitoring position to ensure its security.

  • Procedure convenience:

There is Guy-device interface installed in the control panel which will demonstrates the safety position of the machine as nicely as malfunctions to facilitate the operator. Digicam is also installed in front of the operator for him/her to keep track of the procedure status at the delivery component.

  • Major Buildings and Essential Material Utilized
    • Four Principal Huge Parts:

They are referring to: bottom station, moving system, higher system and device wall. The bottom station is manufactured of grey cast iron -HT 200 the shifting system is ductile iron – QT forty two-10 and the machine wall is high quality A3 metal.

  • Main Drive:

 
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a relocating set to make certain steady pressure out set of not considerably less than three hundred tons.
The content for the worm shaft is 40Cr with quenching therapy and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.

  • Die-chopping and Creasing Component:

The push is transferred via crank rod to pendulum which will bring the transferring system to shift up and down to achieve die-lower and creasing objective.
The pendulum is manufactured of higher good quality ductile iron. The pendulum axis is completed by induction harden with floor hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 sort computerized die-slicing and creasing device. Compared with computerized die-slicing and creasing machine which is utilised for cardboard die-cutting, this variety of semi-automatic die-chopping and creasing device is mainly used for corrugated board which needs significantly less pressure for die-cutting, in this situation fairly some producers have produced smaller width on the pendulum and smaller diameter on the pendulum shaft. We preserve broader pendulum and bigger diameter on its shaft to make our equipment previous for a for a longer time daily life.
The die-chopping plate utilizes 7 mm seventy five Crl plate which has a lot more hardness and life span than the manganese plate.  

  • Board Conveying:

 

It adopts 3-cam intermittent positioning system to ensure the boarding conveying accurate and steady.
The machine uses gripper bar type with 12A prolonged joints chain which is significantly less in bodyweight and much less shock to the intermittent device beneath the precondition to ensure the strength of the chain. The model of the chain is Renold U.K with large specific and high quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge type- gentle in weight and higher

  • Electric powered Element

 

The electrical parts are developed and assembled according to the European CE standard and utilizes planet wide known brand merchandise.

  • Set up of Die

The die mounting and dismounting adopts facet withdrawing ways which time saving and easy for operation.
There are two techniques for the fixation of the die-possibly by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is simple, hassle-free and reputable.

  • Particular People of Our Device:
    • Clever And Unique Entrance Lay Design and style:

 
In contrast with the card board sheet, the corrugated board has more toughness. If the corrugated board abnormally reaches to the front lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its highest placement.
Typically the producers will set up sensors on this component to stop the device when the paper is fed abnormally to the entrance lay. Nevertheless, when the device is operating at the high velocity, the inertia will carry the machine to operate for a even though to make the front lay to its greatest point and then also harm the entrance lay and the gripper bar.
Our unique design and style is that when the abnormal board feeding occurs and becoming detected, the entrance lay can by no means reaches to its maximum point which makes cost-free from front lay and gripper bar damages because of abnormal paper feeding.
As it is our specific style, so there is no picture to be demonstrated right here.

  • Optional Shipping Platform:

According to the requirement of the shopper we can do the shipping and delivery platform possibly square type or E variety (as demonstrated in the image) . If the client has enough pallets, he can pick square sort. If the shopper does have enough pallet, he can choose, E type platform for which will also give 4 supply trolleys.

  • Pneumatic Pre-loading and Lifting Action Device:

The pre-loading gadget is pneumatic pushed. When one particular paper dimension is set, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading system, you can just press the button and the machine will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.

  • Dancing Roller Feeding:

Really some of the die-chopping equipment producers use immediate feeding method which is the operator will feed the board right to the mouth of the gripper. What we have identified that the feeding time to the gripper is only .3 seconds which makes the board feeding work hard and inaccurate.
Our equipment makes use of an added dance roller feeding system whose board feeding time can be prolong to .6 second. Jointly with the conveying components it helps make an less difficult perform of the operator and more rapidly in effectiveness of the equipment.
For case in point:  If an operator operates the direct feeding semi-automated die-chopping equipment at 3300 sheets for each hour, he can easily operate our device at 3700 – 4000 sheets for each hour.
V. Conveying Part:
The board received by the dance roller will go through a conveying element with belt conveying and belt pressing which tends to make the board getting pressed prior to reaching to the front lay.
Just before the board reaches to the entrance lay, he will be repositioned by the facet lay.
By these techniques, the board conveyed by the dance roller will be far more exact and secure when they get to to the gripper bar.
There is also detector to detect the position of the board. If board does not appear to the entrance lay at typical position, the detector will send indicators to cease the machine.

 

  • Striping Element
    • Striping is 50 % striping which can strip off a few – edge squander of the board.
    • There are upper chase, middle chase and reduce chase where the male, elastic block and woman die are positioned to strip off the waste.

  • None-cease Feeding and Supply

This sort of equipment has our patented system – non-stop feeding and delivery capabilities which can reduce the wor ept anxiety of the operator and increase the wor ept efficiency of the equipment
 
Below this method, the pre-piling is at the aspect of the operator. The pre-piled board can be transported under the major pile when the major pile is detected brief of paper.
At the shipping and delivery element, when the board is minimize to be about 1 meter, the equipment will push the die-reduce board pile out of the machine delivery element so that it is straightforward for the operator to draw them to the selected place without the require of halting the equipment.  

  • Configurations:
Title Model and Origin Remarks
Bearing SKF Swiss Essential element
IKO Japan or HangZhou, China Not crucial part
Chain Renold U.K Major Chain ( Discrepancy of much less than .2 mm for for each ten chains of device chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
France
 
Picture Electric Switch Fotek ZheJiang  
Stabilizer  MEANWELL ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Guy-equipment Interface Delta  
Pneumatic Areas Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping CPG ZheJiang  

 
 

/ The use of first products manufacturer’s (OEM) component quantities or logos , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our company and the outlined replacement parts contained herein are not sponsored, authorized, or created by the OEM. /

Corrugated  worm wheel is used for  manufacturer  made in China - replacement parts -  in Helsinki Finland  Box Die-Cutting Machine with Stripping Unit with top quality

Corrugated  worm wheel is used for  manufacturer  made in China - replacement parts -  in Helsinki Finland  Box Die-Cutting Machine with Stripping Unit with top quality